Kamar yadda daya daga cikin mafi m mold masana'antun da allura gyare-gyaren kamfanin a kasar Sin.muna bauta wa nau'ikan aikace-aikacen masana'antu, gami da aikace-aikacen gida, auto, lantarki, likitanci, aikin gona, ma'adinai da sauransu.

Ayyukanmu sun haɗa da:

• CAD zane / mold kwarara bincike / DFM
• Canjin allura na al'ada, yin simintin gyare-gyare
• Filastik allura gyare-gyare
• Prototyping, ƙaramin ƙarar samarwa
• Zane, fasaha bugu, taro

Gabatarwa

Shagon gyare-gyaren mu na allurar sanye take da injunan gyare-gyaren filastik 12, kewayo daga 40ton zuwa ton 800, muna ba da sa'o'i 24 a rana, kwanaki 7 a mako ta atomatik samar da sabis.Gudun filastik da muka zaɓa ya ƙunshi nau'i mai yawa, ya haɗa da ABS, PC, PP, PA, PMMA, POM, PE da dai sauransu.

Mun gina gyare-gyare don gyaran gyare-gyaren filastik, a farkon ƙirar ƙirar, muna ɗaukar gyare-gyaren allura a cikin la'akari, yana ba mu damar cimma mafi guntu lokacin sake zagayowar gyare-gyaren, ƙananan farashin kulawa, wanda zai amfana da abokan cinikinmu.Ana maraba da odar samar da ƙaramin ƙara, koyaushe yana faruwa lokacin da abokin ciniki ya ji farashin ba zai iya jurewa ba musamman farashin ƙirar ƙira.Kayan mu na iya samar da cikakken kewayon mafita don saukar da kasafin kuɗin ku don ƙaramin ƙaramin aiki tare da inganci mai kyau.Masananmu suna aiki tare da ku don nemo mafi kyawun mafita ga kamfanonin ku.

Muna da gogewa da nau'ikan alluran filastik daban-daban don motoci, magunguna, haske, kayan wasanni, kayan gida, da aikin gona.A halin yanzu muna da ƙwararrun injiniyoyi guda 20 a cikin kamfaninmu, yawancinsu suna da ilimi mai kyau a masana'antar gyare-gyaren filastik, suna alfahari da ayyukansu, muna iya samar da nau'ikan allura guda 20 a kowane wata.Don gamsar da mafi girman buƙatun kamfanoni na duniya, muna saka hannun jari a kan sabbin fasahar ci gaba da samar da kayan aikin masana'anta mafi haɓaka, muna da cikakkun masana'antar allurar filastik a cikin gida, gyare-gyaren allura, zanen, ƙarfin taro, kayan aikinmu sun haɗa amma ba'a iyakance ga : 8 sets na CNC, daidaici 0.005mm;14 na madubi EDM, 8 sets na jinkirin yanke waya, 12 na'urori masu gyaran allura sun fito daga 40 Ton zuwa 800Ton, 1 saitin tsinkaya 2d, 1 saitin CMM.Za mu iya gina filastik mold da mutu-simintin gyare-gyare matsakaicin 7.5 ton, gyare-gyaren filastik sassa Matsakaicin 1200g.Hakanan muna amfani da tsarin CAD / CAM / CAE na ci gaba, zamu iya aiki tare da tsarin bayanai a cikin pdf, dwg, dxf, igs, stp da dai sauransu.

Ƙa'idar Aiki

Yin gyare-gyaren allura tsari ne don samar da guduro na filastik zuwa siffar da ake so.Injection gyare-gyaren inji danna narke filastik a cikin mold, da kuma kwantar da hankali ta hanyar sanyaya tsarin a cikin m tsara siffar, kusan duk thermoplastics amfani da wannan hanya, kwatanta da sauran aiki hanya, allura gyare-gyaren yana da amfani da daidaito, yawan aiki, yana da mafi girma da ake bukata don kayan aiki. da mold kudin, don haka shi ne yafi domin high-girma samar da allura gyare-gyaren sassa.

Injection gyare-gyaren da aka fi amfani da plunger Silinda / dunƙule Silinda.Tsarin gyare-gyaren allura: ciyar da albarkatun filastik daga hopper zuwa cikin ganga, plunger ya fara turawa, ana tura kayan albarkatun filastik zuwa yankin dumama sannan ta hanyar wucewar wucewa, narkakkar filastik ta cikin bututun ƙarfe a cikin rami na mold, sannan ruwa ko mai ya bi ta hanyar tsarin sanyaya da aka tsara don kwantar da mold don samun labarin filastik.ɓangarorin da aka ƙera allura daga ramin ƙura ana buƙatar yawanci don ingantaccen magani don cire damuwa da aka haifar yayin aiwatar da gyare-gyare don samun kwanciyar hankali da aiki mai kyau.

Matakai shida nafilastik allura gyare-gyaretsari
Tsarin yin gyare-gyaren filastik yana farawa tare da ciyar da nau'in pellets na polyolefin daga hopper zuwa sashin allurar na'urar.Ana amfani da zafi da matsa lamba akan resin polyolefin, yana haifar da narkewa da gudana.Ana allurar narke a ƙarƙashin babban matsa lamba a cikin ƙirar.Ana kiyaye matsi akan kayan da ke cikin rami har sai ya kwantar da hankali.Lokacin da zafin ɓangaren robobin ya yi ƙasa da yanayin rikiɗar kayan, ƙirar ta buɗe kuma an fitar da ɓangaren filastik.

Cikakken tsarin allura ana kiransa zagayowar gyare-gyare.Lokacin da ke tsakanin farkon allurar narke a cikin rami na mold da buɗewar mold ana kiransa lokacin rufewa.Jimlar lokacin sake zagayowar allura ya ƙunshi lokacin matsewa tare da lokacin da ake buƙata don buɗe mold, fitar da ɓangaren filastik, sannan a sake rufe mold ɗin, injin gyare-gyaren allura yana canja wurin guduro zuwa sassan da aka ƙera ta hanyar narkewa, allura, fakiti, kuma sanyaya sake zagayowar.Injin gyare-gyaren alluran filastik ya haɗa da manyan abubuwa masu zuwa kamar ƙasa.

Tsarin allura: ciyar da albarkatun kasa a cikin Silinda, zafi sama da narke shi, tura kayan da aka narke a cikin rami ta wurin ajiyar kaya.
Tsarin ruwa: don samar da karfin allura.
Tsarin tsari: don lodawa da kuma haɗa mold.
Tsarin matsawa: don samar da karfin tattarawa.
Tsarin sarrafawa: don sarrafa aikin, tsarin sanyaya.

Ana amfani da ƙarfi da ƙarfi don gano ƙarfin injin gyare-gyaren allura, sauran sigogi sun haɗa da ƙarar harbi, ƙimar allura, matsa lamba, dunƙule, shimfidar sandar allura, girman ƙira, da nisa tsakanin sandunan taye.Ana iya raba injunan gyare-gyaren filastik zuwa nau'i-nau'i daban-daban, ban da injunan gabaɗaya don sassa na filastik na yau da kullun ba tare da ƙayyadaddun ƙayyadaddun tsari ba ko ƙirar da ba a saba gani ba, akwai injunan jure juriya musamman na manyan sassa, da injina masu sauri don sassa na bangon bakin ciki.

Gabaɗayan aikin gyaran allura ya haɗa da bin matakai shida

1) Model yana rufe kuma dunƙule ya fara motsawa gaba don allura.

2) Ciko, fitar da kayan da aka narke a cikin rami.

3) Kunshin, rami ya cika yayin da dunƙule ta ci gaba da ci gaba.

4) Sanyaya, rami yana kwantar da hankali yayin da ƙofar ke daskarewa kuma an rufe shi, dunƙule ya fara ja da baya don yin filastik don sake zagayowar gaba.

5) Mold bude da kuma fitar da bangare, da mold bude da sassa ana allura fitar da ejection tsarin.

6) Kusa, mold yana rufe kuma sake zagayowar na gaba ya fara.

Tsarin PO

Daga bincike zuwa PO rufe, muna da daidaitaccen hanya don bi, yana taimakawa duka ciki da abokan ciniki koyaushe bayyana inda muke.Canjin kowane mataki zai zama mai sauƙi kuma mai santsi kuma.
Tsarin oda na fitarwa na filastik filastik:

• Karɓi ɓangaren zane na 2D/3D daga abokin ciniki, manajan aikin yana gudanar da taron kora don duba bayanai daga abokin ciniki tare da masu ƙirar ƙira, masu yin ƙira, manajan QA, PMC.Tattara duk bayanan da aka tattauna, aika rahoton DFM ga abokin ciniki don tabbatarwa.
• Rahoton DFM ya ƙunshi duk mahimman bayanai kafin ƙira da ƙira.Mold gating hanyar, ejection hanyar, shimfidar allura fil, shimfidar sassa, mold rabuwa line, sanyaya line.Musamman tsarin fasali kamar sliders, kusurwa lifters, gama na mold core da rami, engraving da dai sauransu.
• Bayan duk cikakkun bayanai da aka tattauna ta hanyar, mold zane fara da 2d layout na mold zane za a bayar ga abokin ciniki a cikin 1-3 kwanaki, mold zane a 3D daukan 3-7 kwanaki ya dogara da hadaddun na mold.
• Aika ƙirar ƙira zuwa abokin ciniki don yarda, fara yin odar ƙura, ƙirar ƙira, kayan haɗi bayan ajiya.Za a ƙaddamar da rahoton tsari kuma a nuna duk tsarin da aka tsara.Rahoton mako-mako zai biyo baya yayin da tsarin masana'anta ke motsa gaba har sai ya ƙare.
• A karo na farko ta mold gwajin gaya idan duk inji na mold aiki yadda ya kamata, lissafi na part ne daidai, mu duba mold sanyaya tsarin, mold tsarin allura, mold ejection tsarin da dai sauransu bayan dace gyara, T1 gyare-gyaren filastik samfurori za a sallama zuwa abokin ciniki tare tare. tare da rahoton girma, siga gyare-gyaren allura.yawanci kashi 90% na kamala ne.
• Samun sharhi don haɓaka samfurin, ayyuka, bayyanar, girma bayan gyare-gyare, gama rubutun / gogewa, zane-zane, aika samfurori don amincewa na ƙarshe.
• Yi ɗan ƙaramin gudu ta atomatik kuma nazarin rahoton CPK don tabbatar da kwanciyar hankali na kayan aiki.
• Shiryawa da mold da katako, akwatin, idan mold sufuri da teku, mu biya musamman da hankali ga injin shiryawa don hana daga m.Fakitin sun haɗa da duk zanen ƙirar ƙira na 2d/3d, bayanan shirye-shiryen NC, jan ƙarfe, kayan gyara, abubuwan da za a iya canzawa, da sauransu.
• Bibiyi aikin ƙirar ƙira a cikin masana'antar abokan ciniki da samar da ayyuka masu mahimmanci.

Har ma muna iya ƙirƙira manyan samfuran filastik a matsayin buƙatun abokan ciniki, waɗanda ake amfani da su sosai a cikin hakar ma'adinai, masana'antu, gini da sauransu.Da fatan za a tuntuɓi masana'anta don buƙatu na musamman.